FX350 3.5mm Driven by Gear Box C/Z Purlin Roll Forming Machine

Description

Our FX350 C/Z purlin machine driven by gearboxes, consists of decoiler, feeding and levelling device, punching system, pre-shear, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC(controlling system). Its special feature: Assemble with liner guide way to make machine change web size easily and smoothly, Produce standard products with yield strength up to 550Mpa,Long production line,no open mouth on final products, C/Z interchange only with 3 steps and within 5mins;Changing size fully automatically.  Time saving and labor saving, which is highly improved production efficiency and suitable for current production. This machine is easy to operate and run stable with good precision. Large range web size is 80-350mm and thickness up to 3.5mm, which used widely and would be the most popular model in the near future.

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Our FX350 C/Z purlin machine driven by gearboxes, consists of decoiler, feeding and levelling device, punching system, pre-shear, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC(controlling system). Its special feature: Assemble with liner guide way to make machine change web size easily and smoothly, Produce standard products with yield strength up to 550Mpa,Long production line,no open mouth on final products, C/Z interchange only with 3 steps and within 5mins;Changing size fully automatically.  Time saving and labor saving, which is highly improved production efficiency and suitable for current production. This machine is easy to operate and run stable with good precision. Large range web size is 80-350mm and thickness up to 3.5mm, which used widely and would be the most popular model in the near future.

Flow chart: De-coiler — De-coiler – Feeding and Leveling device – Pre-punching & cutting system – Roll Forming System – Hydraulic Cutting – Hydraulic station – PLC – Cutting Product Support

Purlin size:

 

Machine Specifications
Weight About 19 tons
Main Machine Size About 12.8m x2m x1.95m

(length x width x height)

Color Dark grey on the base (RAL 7011)

Blue on the towers (RAL 5015)

Warning color: Yellow,Orange
Suitable Raw Material
Material cold rolled coil , hot rolled coil, galvanized coil
Thickness 1.0-3.5mm
Coil width According to products size
Yield strength 350Mpa~550Mpa
Main Technical Parameters
Quantity of forming rollers stations 23 Stations
Diameter of rollers ø360MM
Diameter of shafts ø70-95mm
Roll Forming Speed 30m/min
Production Speed 12-18m/min(depends on quantity of punching)
Forming rollers material CR12 mould steel, with quenched treatment
Cutter material CR12 mould steel, with quenched treatment
Controlling system PLC and Converter
Electric power requirement Main motor power: 30KW
Hydraulic unit motor power: 11KW
Electric voltage According to customers requirement

***NOTE: Upgradeable SERVO MOTOR+ laptop control

1. Hydrulic De-coiler
De-coiler Type: by automatic
Weight capacity: 8T
2.Feeding and Leveling Device: It used for making the material flat before feeding into the roll forming machine.

3.Pre-punching device
Punching type: by hydraulic
Punching quantity: total 3 sets cylinders 5or 6holes. (Can be increased by customize)
4.Pre-shearing
It used to cut raw materials before roll forming.
5.Main roll forming Machine
Driven type: By gear boxes
Speed of forming: 0-30m/min
Working Speed: 12-18m/min (Depends on QTY of punches)
Roller: About 23 groups rollers
Roller Material is Cr12 mould steel(customized)
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Material of main shaft is 40Cr.
Changing sizes: Full-automatic (change sizes automatically by PLC control, pressing button is compatible)
Adopt fast C/Z interchanging system
Quick C/Z interchanging only with 3 steps,around 5mins.

6. Hydraulic Post- cutting
No need to replace the cutting blades when purlin sizes are changed.

6. Product support frame (can updated to automatic storage run out table)
6m(2 pieces), no power

8. Control System

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