Three-layer Roof sheet Roll Forming Machine

Metoform Tech > Roof and Wall Panel/Floor Decking Roll Forming Machine > Three-layer Roof sheet Roll Forming Machine

Three-layer Roof sheet Roll Forming Machine

Three layer roll forming machine is a specialized piece of industrial equipment used to continuously produce building panels that consist of three metal layers.

These panels are widely used in the construction industry for roofs and walls due to their excellent efficiency, structural strength, and fast installation.

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Features

A double-layer roll-forming machine is a sophisticated, high-volume production line that transforms raw materials into a high-value, finished building product, essential for modern energy-efficient construction.

High Efficiency: Produces a complete, complex building component in a single, continuous operation.
Material Savings: Minimal waste compared to manual assembly methods.
Design Flexibility: By changing the roll forming stations, the machine can produce different panel profiles and thicknesses.
Labour Savings: The process is highly automated, requiring minimal operator intervention.

Technical Specifications

Material	Type	GI, PPGI
	Thickness(mm)	0.3-0.8
	Yield Strength(Mpa)	230-350
Forming Speed(m/min)		15-25
Roller Station		Depends
Roller Material		45# steel with hard chrome treatment
Roller Driven Type		Chain transmission/Gearbox
Shaft Material		45# steel with heat treatment
Shaft Diameter		Ø75/90 mm
Control System		PLC+Touch screen and button
Main Machine Power(KW)		11
Hydraulic station Power(KW)		4
Machine Weight(Kg)		12000
Machine size(m)		11.5×1.8×1.7 Depend on final design

Main Components

Decoiler –Holds and feeds steel coils smoothly into the line.
Levelling System –Ensures flat, uniform material before forming.
Roll Forming Unit –Precision-engineered rollers shape steel into into different profiles with accuracy.
Hydraulic Cutting System –Provides fast, clean, and burr-free cuts to required lengths.
Control System (PLC + Touch Screen) –User-friendly interface for automatic operation and easy adjustments.
Output Table – Collects finished products for efficient handling and packaging.

Main Components

Applications

Warehouses & Factories: Large, uninterrupted spans, entire building envelopes.
Agricultural Buildings: Barns, sheds, and stables; for sides and end walls.
Commercial Retail Units: Big-box stores, shopping centers. Curved facades are easily achieved.
Residential Homes: Modernist architecture or homes seeking a durable, low-maintenance roof.

Multiple Applications in Steel Structure Buildings

This system meets the requirements for rapid construction of the main steel structure, providing a stable working platform in a short period of time. It also enables a continuous construction process where corrugated steel sheets are laid on multiple floors and concrete slabs are poured in layers.