SX10 Automatic C/Z Purlin Interchangeable Roll Former

Description

SX10 is the first high-speed stepless roller forming equipment in history that does not need to change the knife after forming and cuts quickly. The stepless conversion system is independently researched and developed by our company. This system is widely used in cold metal roll forming machines such as C&Z Purlin Roll Forming Machine and C Purlin Roll Forming Machine. The stepless transformation can continuously obtain the transformation system of any specification within the transformation range. The stepless technology is mainly manifested in stepless changeover and stepless shearing. The stepless conversion system can be adjusted in millimeters within the specifications. It can produce not only standard sizes, but also non-standard sizes. Later, more other models came into being according to the different needs of customers.

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SX10 is the first high-speed stepless roller forming equipment in history that does not need to change the knife after forming and cuts quickly. The stepless conversion system is independently researched and developed by our company. This system is widely used in cold metal roll forming machines such as C&Z Purlin Roll Forming Machine and C Purlin Roll Forming Machine. The stepless transformation can continuously obtain the transformation system of any specification within the transformation range. The stepless technology is mainly manifested in stepless changeover and stepless shearing. The stepless conversion system can be adjusted in millimeters within the specifications. It can produce not only standard sizes, but also non-standard sizes. Later, more other models came into being according to the different needs of customers.

Flow chart: De-coiler – Feeding and Leveling device —Roll Forming System- Post-punching system– Post Cutting – Hydraulic station – PLC – Cutting Product Support

Product Spec      

Machine Specifications
Weight About 9500 kgs
Size About 11.5m x1.65m x 1.7m

 

(length x width x height)

Color Main color: blue
Warning color: yellow
Suitable Raw Material
Material cold rolled coil , hot rolled coil, galvanized coil
Thickness 1.0-3.0mm
Coil width According to products size
Yield strength Q195,Q235
Main Technical Parameters
Quantity of forming rollers stations 18 Stations
Diameter of rollers ø260MM
Diameter of shafts ø88/ø70mm
Roll Forming Speed 0-25m/min
Production Speed 12-18m/min(depends on quantity of punching)
Forming rollers material CR12 mould steel, with quenched treatment HRC58-60
Cutter material CR12 mould steel, with quenched treatment
Controlling system PLC and Converter
Electric power requirement Main motor power: 18.5KW
Hydraulic unit motor power: 7.5KW
Electric voltage According to customers requirement

1.Mechnical De-coiler
Weight capacity: 6.0T

2.Feeding and Leveling Device
Material: GCr15, It used for making the material flat before feeding into the roll forming machine.

3.Rolling Forming System
Main motor type: 3 phase asynchronous motor
Driving Type: Single Chain
Roller: about 18 groups rollers. Main rollers of this line are made by Cr12 mould steel material, all treated by full CNC precision machines
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
Material of main shaft: NO.45 steel
Quick Change from C to Z
Purlin size changing by automatic

4.Post Punching System
Punch on roll formed product. PLC control punch quantity and horizontal position; vertical position adjust by manual. Punching sizes can be changed;

5.Post-cutting system
Cutting type: Hydraulic cutting
Blade cutter material: Cr12
For C and Z profile cutting

6.Product Support Frame

7.Control System

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