The HAT30 automatic hat channel roll forming machine is a flexible single hat section roll forming machine from the HAT series. It is specially developed for mass production of hat purlins used in steel structure factories, photovoltaic supports and prefabricated roofs.
Equipped with self-developed automatic infinitely variable size adjustment and an integrated front punching & rear cutting module, it delivers cost-effective continuous production for multiple sizes without die replacement. Targeted at small and medium-sized steel fabrication and photovoltaic component manufacturers, it serves both domestic and overseas export markets.
Main Components
- Hydraulicde-coiler ——————————————————- 1 set
- Leveling Device ———————————————————– 1 set
- Pre-PunchingDevice —————————————————– 1 set
- Roll Forming System—————————————————— 1set
- Cutting Device————————————————————-1 set
- Online Printer————————————————————– 1 set
- PLC Control System—————————————————— 1 set
- Hydraulic Station———————————————————- 1 set
- Out-let Table—————————————————————1 set
Key Features
Frame & Transmission
The whole machine features an extra-thick welded box-type base and non-coaxial split size-adjustment structure. It runs stably without vibration at high speed, with repeat positioning accuracy of ±0.05mm after size change.
The forming main shafts are made of 40Cr steel via quenching and tempering treatment with a shaft diameter of φ60, featuring wear resistance and anti-deformation performance. Forming rollers are manufactured from Cr12 die steel with hardening heat treatment for an extended service life.
A standard 15kW servo motor serves as the main drive, delivering stable transmission, fast forming speed and strong load capacity.
Punching & Cutting Module
Multi-station integrated hydraulic punching enables simultaneous stamping of mounting holes and connecting holes.
Hydraulic flying cut-off is adopted with a single cutting cycle ≤1.5s, saving one working hour for every thousand pieces of profiles produced.
The quick die-change structure allows disassembly and maintenance of dies within 5 minutes, compatible with hat section production conforming to Chinese, Australian and American standards.
Automatic Size Adjustment Mechanism
Fully numerical controlled infinitely variable adjustment for width and height. Input target dimensions on the touch screen, and the machine will automatically complete frame translation and roller gap adjustment. No manual caliper measurement or fine-tuning is required; one operator can finish size switching in only 3 minutes.
Intelligent Control System
Industrial touch-screen PLC main controller supports offline programming and automatic generation of CNC production data.
Production drawings can be imported via USB flash drive or remotely transmitted through cloud for paperless workshop operation.
Data visual management: remote monitoring of output, running speed and fault records via three terminals – mobile phone, computer and industrial touch screen.
Built-in profile dimension database allows one-click recall of common hat purlin parameters, lowering operation difficulty and reducing scrap rate.
Core Product Advantages
- Specialized & High Efficiency: The whole machine structure is optimized exclusively for hat sections. Compared with universal C&Z combined machines, it boosts production efficiency by 30% with lower equipment procurement and maintenance costs.
- Flexible Mass Production: Continuous production for full specifications (flange width 50–200mm, web height 30–150mm) without die replacement. No shutdown for die change is needed for small-batch and multi-order production.
- Stable & Durable: Thickened box frame plus split independent transmission ensures distortion-free high-speed forming for plates up to 4.0mm thick, suitable for 24-hour non-stop mass production.
- Digital Production: Remote maintenance and production data statistics, matching intelligent management requirements of modern steel structure factories.
- Export-Oriented Design: The machine complies with overseas electrical standards and supports multi-language control systems. It has been exported to more than 70 countries worldwide, with customized modification available for complete machines.
Technical Specifications
| Parameter Item | Technical Specification |
| Applicable Profile | Hat profile |
| Web | 40mm |
| Height Adjustable Range | 50–110mm |
| Lips | 10–40mm |
| Coil Thickness | 0.8–2.0mm |
| Raw Material | Galvanized Steel Strip, Cold‑Rolled Steel Plate |
| Specification Switching Mode | CNC stepless automatic adjustment, no main cutting blade replacement required |
| Forming Shaft Material | 40Cr Quenched and Tempered Steel |
| Shaft Diameter | φ60mm |
| Roller Material | Cr12 Mold Steel, Hardened |
| Main Drive Motor | Standard 15kW Servo Motor (Upgradable) |
| Frame Structure | Thickened Welded Box Base, Split Independent Transmission |
| Cutting Type | Hydraulic Shear Cutting |
| Single Cutting Cycle | ≤1.5s |
| Punching Configuration | Multi‑station Integrated Hydraulic Punching |
| Forming Speed | 28mpm |
| Machine Weight | Approx. 10 Tons |
| Machine Total Length | Approx. 10m (Customizable Shortened Size Available) |
| Supporting Equipment | 3–5 Ton Hydraulic Uncoiler |
| Main Control System | Industrial Touch PLC Integrated Machine |
FAQ
What is a hat channel roll forming machine?
A hat channel roll forming machine is an automated production line that continuously forms steel coils into hat-shaped profiles. It integrates feeding, leveling, punching, roll forming, cutting, and PLC control to produce consistent, high-precision hat channels for construction and industrial applications.
What are hat channels used for?
Hat channels are widely used in steel buildings, roofing systems, wall framing, solar PV mounting structures, modular buildings, equipment supports, and other light steel construction projects. Their high strength and lightweight design make them suitable for structural reinforcement and support applications.
Can the HAT30 produce different hat channel sizes?
Yes. The HAT30 features an automatic CNC adjustment system that allows operators to change profile dimensions through the touch screen. This reduces manual setup time and enables efficient production of multiple profile sizes on one machine.
Does the machine include punching and cutting?
Yes. The HAT30 integrates hydraulic punching and flying hydraulic cutting into one production line. This enables continuous manufacturing with accurate hole positioning and clean cutting while minimizing secondary processing.
What materials can the HAT30 process?
The machine is designed to process galvanized steel, cold-rolled steel, and other steel coils commonly used in structural framing. Material thickness and profile dimensions can be customized according to project requirements.
Is the HAT30 suitable for solar mounting system production?
Yes. The HAT30 is an ideal solution for manufacturing hat channels used in solar PV mounting systems. Integrated punching and precision roll forming ensure consistent profiles and accurate mounting holes for efficient field installation.
Can the machine be customized?
Yes. Metoform provides customized roll forming solutions based on customer profile drawings, material specifications, punching requirements, production capacity, and local electrical standards. Customized tooling and automation options are also available.
How do I choose the right hat channel roll forming machine?
The right machine depends on your required profile dimensions, material thickness, production capacity, punching patterns, and automation level. Sharing your profile drawing and production requirements allows Metoform to recommend the most suitable machine configuration.
Machine Video
Applications
Steel Building Manufacturing
Produce multiple hat channel sizes on a single machine without changing forming tools. The automatic adjustment system minimizes setup time, enabling faster production for steel structures, roofing systems, and structural framing.
Solar PV Racking Systems
Manufacture high-strength hat channels with integrated punching and precision cutting for solar mounting applications. Accurate profiles and repeatable hole locations simplify assembly and improve installation efficiency in large-scale PV projects.
Modular & Prefabricated Buildings
Built for manufacturers producing structural components for modular construction. Intelligent PLC control, flexible profile adjustment, and continuous production help increase productivity while reducing labor costs and material waste.
