Roll Forming Line for Upright with On-line Punching
This high-performance roll forming machine is engineered for the precision manufacturing of storage rack components, such as upright frames and beams. It features a robust construction, automated PLC control, and quick-change tooling to ensure high output, consistent quality, and minimal downtime. It is the ideal solution for storage system manufacturers seeking to boost production efficiency and product reliability.
Main Components
| Hydraulic Decoiler with Pre-leveling device | Holds and feeds steel coils smoothly into the line. |
| Roller feeder by a Servo motor | |
| 110T Press | |
| Roll Forming Machine | Precision-engineered rollers shape steel into into different profiles with accuracy. |
| Hydraulic Flying Cutting System with pin-insert design | Provides fast, clean, and burr-free cuts to required lengths. |
| Output Table with pneumatic un-loading function | User-friendly interface for automatic operation and easy adjustments. |
| Control System (PLC + Touch Screen) | Collects finished products for efficient handling and packaging. |
Drawing
Key Features
- High-Strength Forming: Capable of processing high-tensile steel to produce durable racks with excellent load-bearing capacity.
- Precision Engineering: Advanced servo technology and a multi-stand forming mill guarantee precise dimensional accuracy and consistent profile geometry.
- Rapid Changeover: Patented quick-release mechanism for rolls and guides slashes tooling changeover time, enabling flexible, small-batch production.
- Fully-Automated Operation: Integrated PLC with touchscreen HMI allows for easy setup, real-time monitoring, and fault diagnosis. Options include automatic punching, notching, and cutting.
- Durability & Stability: Reinforced frame and precision-machined gearbox ensure smooth, vibration-free operation and a long service life, even under heavy-duty cycles.
Technical Specifications
| Material | Type | GI,cold-rolled steel |
| Thickness(mm) | 1.5-4.0 | |
| Yield Strength(Mpa) | 230-350 | |
| Forming Speed(m/min) | 15-45 | |
| Roller Station | Depends | |
| Roller Material | Cr12 steel with hard chrome treatment | |
| Roller Driven Type | Chain transmission/Gearbox | |
| Shaft Material | 45# steel with heat treatment | |
| Shaft Diameter | Ø80-90 mm | |
| Control System | PLC+Touch screen and button | |
| Main Machine Power(KW) | 15-30(or customized) | |
| Hydraulic station Power(KW) | 7.5 | |
| Machine Weight(Kg) | 10500 | |
| Machine size(m) | 10.5×1.8×1.9 Depend on final design | |
Machine Video
Applications
Logistics Centers & Warehouses
The machine is essential for meeting the mass production needs of warehouse pallet racks. It continuously and efficiently produces the vertical load-bearing components (uprights) required for these high-capacity storage scenarios, ensuring the load capacity and stability of the entire shelf system.
Factories
Widely used in the shelf manufacturing industry for factory settings, the machine produces uprights with high structural strength and precise dimensions. These features directly determine the stability needed for heavy-duty industrial storage in manufacturing plants.
Supermarkets & Retail
To cater to commercial display and storage needs, the machine produces components for light-duty storage racks and medium-duty shelving systems. It ensures uniform cross-sections (e.g., C-shaped, U-shaped) suitable for the aesthetic and functional requirements of supermarkets.
