HAT30 Hat Section

Key Features

Frame & Transmission

The whole machine features an extra-thick welded box-type base and non-coaxial split size-adjustment structure. It runs stably without vibration at high speed, with repeat positioning accuracy of ±0.05mm after size change.

The forming main shafts are made of 40Cr steel via quenching and tempering treatment with a shaft diameter of φ60, featuring wear resistance and anti-deformation performance. Forming rollers are manufactured from Cr12 die steel with hardening heat treatment for an extended service life.

A standard 15kW servo motor serves as the main drive, delivering stable transmission, fast forming speed and strong load capacity.

Punching & Cutting Module

Multi-station integrated hydraulic punching enables simultaneous stamping of mounting holes and connecting holes.

Hydraulic flying cut-off is adopted with a single cutting cycle ≤1.5s, saving one working hour for every thousand pieces of profiles produced.

The quick die-change structure allows disassembly and maintenance of dies within 5 minutes, compatible with hat section production conforming to Chinese, Australian and American standards.

Automatic Size Adjustment Mechanism

Fully numerical controlled infinitely variable adjustment for width and height. Input target dimensions on the touch screen, and the machine will automatically complete frame translation and roller gap adjustment. No manual caliper measurement or fine-tuning is required; one operator can finish size switching in only 3 minutes.

Intelligent Control System

Industrial touch-screen PLC main controller supports offline programming and automatic generation of CNC production data.

Production drawings can be imported via USB flash drive or remotely transmitted through cloud for paperless workshop operation.

Data visual management: remote monitoring of output, running speed and fault records via three terminals – mobile phone, computer and industrial touch screen.

Built-in profile dimension database allows one-click recall of common hat purlin parameters, lowering operation difficulty and reducing scrap rate.

Core Product Advantages

• Specialized & High Efficiency: The whole machine structure is optimized exclusively for hat sections. Compared with universal C&Z combined machines, it boosts production efficiency by 30% with lower equipment procurement and maintenance costs.
• Flexible Mass Production: Continuous production for full specifications (flange width 50–200mm, web height 30–150mm) without die replacement. No shutdown for die change is needed for small-batch and multi-order production.
• Stable & Durable: Thickened box frame plus split independent transmission ensures distortion-free high-speed forming for plates up to 4.0mm thick, suitable for 24-hour non-stop mass production.
• Digital Production: Remote maintenance and production data statistics, matching intelligent management requirements of modern steel structure factories.
• Export-Oriented Design: The machine complies with overseas electrical standards and supports multi-language control systems. It has been exported to more than 70 countries worldwide, with customized modification available for complete machines.

Technical Specifications

Machine Video

Applications